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prototype.md

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Practical considerations in prototype design

  • Central controller or distributed controller.
  • May be a mother board to combine all the modules or each module may be assembled separately.

PCB Considerations

  • As the PCB gets smaller, the routing of PCB traces becomes very difficult to realize a circular shape design and meanwhile maintain low parasitic inductances.
  • Half bridge should be a building block for modularity. Will be better in terms of parasitic inductance, switching performance and heat dissipation.
  • An example of modularity is shown:

Prototype test stages

  • Test with RL load at steady state
  • Test with RL load at with transients
  • Test with a rewounded motor
  • Test with a designed motor
  • Rewound example:
  • LC filter for PWM mismatch

Circuit components:

  • Half bridge X phase X module. If there are three phases and 4 modules, there will be 12 half bridges.

GAN: http://epc-co.com/epc/Portals/0/epc/documents/datasheets/epc2001c_datasheet.pdf

  • Dual gate driver for each.

DRIVER: http://www.ti.com/lit/ds/symlink/lm5113.pdf

  • Heat sink, Fan
  • DC link capacitor for each
  • One controller card with DSP (enough number). Display. Communication interface. Programming port. Encoder. ADC inputs.

An example is shown:

  • Motherboard where all componenets are assembled:

  • An overall control algorithm (indifect field oriented control):

GaN circuitry recommendations

http://www.transphormusa.com/document/recommended-external-circuitry-transphorm-gan-fets/ http://www.transphormusa.com/document/printed-circuit-board-layout-probing-gan-fets/