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Leg 3dof v1


Leg 3dof - weight: 485g


CAD Model Leg 3dof

Description


Submodules: Hip AA, Hip FE, Upper Leg and Lower Leg

Core Components


Actuator Module Core Components - weight: 95g

The internal components of the actuator modules are described here:

Lower Leg


Lower Leg Version v2 and v3 - weight: 22g each

3D Printed Parts


3D Printed Parts Leg 3dof - weight: 139g


The recommended printing direction for all the parts below is the positive z direction of the stl files.

  • The STL files for 3d printing the shells of the 3dof leg can be found here: STL files 3dof leg.


















Off-the-shelf Components

Fasteners


  • M2,5 and M3 fasteners
  • we use stainless steel fasteners

Helicoil Thread Inserts


  • we use Helicoil inserts to reinforce the threads of the 3d printed parts
  • you need the Helicoil Tools to install the threaded inserts
  • Helicoil ordering information below

Bill of Materials - Leg 3dof


Description Quantity Ordering Information Comments
Core Components 3 Actuator Module Core v1

Actuator Module Core v1.1
Hip AA Module Shell Base 1 STL file 3d printed part
Hip AA Module Shell Cover 1 STL file 3d printed part
Hip FE Module Shell Base 1 STL file 3d printed part
Hip FE Module Shell Cover 1 STL file 3d printed part
Upper Leg Module Shell Base 1 STL file 3d printed part
Upper Leg Module Shell Cover 1 STL file 3d printed part
Lower Leg v2 1 STL file 3d printed part
FDM printer setting: sparse double dense
Lower Leg v3 1 STL file 3d printed part
Print as a solid part.
Alternative for Lower Leg v2
Rubber Foot Bicycle tire - for example: Schwalbe Lugano 28" 23-622 Cut 75mm x 7mm segments
Fasteners M3x35 2 M3x35 Socket Head Cap Screw Stainless Steel
For Hip AA to Hip FE connection with adapter.
Fasteners M3x22 2 M3x22 Socket Head Cap Screw Stainless Steel
For Hip AA to Hip FE connection without adapter.
Fasteners M3x16 2 M3x16 Socket Head Cap Screw Stainless Steel
Fasteners M3x12 2 M3x12 Socket Head Cap Screw Stainless Steel
Washer M3 2 Stainless Steel
Fasteners M2,5x6 12 M2,5x6 Socket Head Cap Screw Stainless Steel
Fasteners M2,5x10 15 M2,5x10 Socket Head Cap Screw Stainless Steel
Helical Inserts M2,5x3,75 27 Hoffmann 082814 M2,5
McMaster 91732A767
M2,5 Helicoil tools required

View the 3dof Leg Cad Model in your Web Browser


Leg 3dof v1 - Click on the picture to view the cad model in your browser

Joint Rotation Limiters



Joint Rotation Limiters - weight: 14g each

  • the lower leg and the upper leg can perform multiple rotations
  • to prevent multiple rotations and winding up the wires you can install a stopper on the upper leg
  • we use silicone tube sections to soften impacts



Comparision Single Stopper and Double Stopper

  • there's an alternative version that also prevents the lower leg from performing multiple rotations
  • that version can be installed if a foot-switch is used

All the STL files for 3d printing can be found here: STL Files Leg 3dof

3D Printed Parts




Bill of Materials - Joint Rotation Limiter


Description Quantity Ordering Information Comments
Stopper Upper Leg Base 1 STL file 3d printed part
Stopper Upper Leg Cover 1 STL file 3d printed part
M2,5x6 Socket Head Cap Screw 1 Online Schrauben Stainless steel.
Online Schrauben ships within Europe.
M2,5x10 Socket Head Cap Screw 1 Online Schrauben Stainless steel.
Online Schrauben ships within Europe.
Silicone Tube 10mm Segment 1 O.D. 12mm I.D. 8mm Tube Cutter

Preparing the 3d Printed Parts





Joint Rotation Limiter installed on the Upper Leg.

More Information

Open Dynamic Robot Initiative - Webpage
Open Dynamic Robot Initiative - YouTube Channel
Open Dynamic Robot Initiative - Forum
Open Dynamic Robot Initiative - Paper
Hardware Overview
Software Overview

Authors

Felix Grimminger

License

BSD 3-Clause License

Copyright

Copyright (c) 2019-2021, Max Planck Gesellschaft and New York University