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msr.tex
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\glspl{MSR} are one of six advanced reactor classes shortlisted by
the Generation IV Forum in 2001 for promising significant advances in safety,
sustainability, efficiency, and cost over existing designs. This
attracted significant attention and resources towards
\gls{MSR} research, most noticeable by the number of start-up companies that
have emerged in recent years touting various \gls{MSR} designs. This chapter
provides a brief history of \glspl{MSR}, followed by the distinctive features
that earned the concept the label of being a Generation IV reactor. Lastly,
this chapter presents the reference specifications of the \gls{MSFR} concept
studied in this work and summarizes the state of the art in the international
literature regarding modeling and simulation of the \gls{MSFR}.
\section{\gls{MSR} History}
The first \gls{MSR}, named the \gls{ARE}, dates back to the 1940s
as part of the US Aircraft Nuclear Propulsion program
\cite{rosenthal_molten-salt_1970}. Researchers recommended molten fluoride
salts in particular for high uranium solubility, chemical stability, low vapor
pressure even at high temperatures, good heat transfer properties,
resistance against radiation damage, and reduced corrosive effects on some
common structural material \cite{rosenthal_molten-salt_1970}. They
subsequently built the 2.5 MW$_{\text{th}}$ ARE reactor at \gls{ORNL}, where
it achieved criticality on November 1954 and generated 100 MWh over nine days.
The fuel consisted of enriched uranium in a molten salt mixture of NaF,
ZrF$_4$, and UF$_4$. Additionally, the reactor used blocks of BeO for neutron
moderation. The aircraft program
ultimately never came to fruition as the development of intercontinental
ballistic missiles effectively eliminated the need for long-range
nuclear-powered bomber aircraft.
However, the successful demonstration of the \gls{ARE} spurred further
research into adapting \glspl{MSR} for civilian power generation
\cite{rosenthal_molten-salt_1970}. One key finding from the
research was that the thorium fuel cycle had a better breeding ratio than the
$^{238}$U-to-$^{239}$Pu fuel cycle in thermal-spectrum reactors.
Ultimately, these efforts culminated in the design, construction, and
successful operation of the \gls{MSRE}, a graphite-moderated thermal
\gls{MSR}. The \gls{MSRE} had a
graphite-moderated design with a LiF-BeF$_2$-ZrF$_4$-UF$_4$ fuel salt mixture,
initially rated at 10 MW$_{\text{th}}$ but later restricted to 8
MW$_{\text{th}}$ due to a miscalculation of heat transfer capabilities
\cite{haubenreich_experience_1970}. In January 1969, the \gls{MSRE} became the
first reactor to run on $^{233}$U fuel.
Building on their experience with the \gls{MSRE}, \gls{ORNL} proposed a
new program for the construction and operation of a demonstration reactor
based on the \gls{MSBR} concept that they had
developed \cite{macpherson_molten_1985}. The \gls{MSBR} is a thermal-spectrum,
single fluid reactor with fertile $^{232}$Th isotopes mixed directly into the
FLiBe molten salt for $^{233}$U breeding \cite{gehin_liquid_2016}. Like the
\gls{MSRE}, the \gls{MSBR} relies on continuous online reprocessing to add
fertile material and remove fission product neutron poisons. Researchers
estimated the doubling time (the minimum amount of time required to produce
enough fissile material to start up another \gls{MSBR}) to be
approximately 22 years. However, \gls{ORNL} failed to secure funding for the
new program in their two attempts in 1972 and 1974. Nevertheless, from a
technical perspective, two independent
technology evaluation and design studies of the \gls{MSR} had reported
favorably on the promise of the system \cite{macpherson_molten_1985}.
In spite of this setback, research into \glspl{MSR} continued through the late
1970s. In 1980, \gls{ORNL} published a report describing a new \gls{MSR}
concept, called the \gls{DMSR} \cite{gehin_liquid_2016} with denatured
$^{235}$U fuel (i.e. low-enriched uranium). The \gls{ORNL} researchers
developed this design in response to the fuel reprocessing restrictions
introduced by President Ford in 1976. The \gls{DMSR} would operate as a
once-through
converter system without fuel reprocessing. While the fuel consists of 19.75
\% high-assay low-enriched uranium, the initial core loading includes thorium
to boost its conversion ratio throughout its lifetime. It has a continuous
online feed consisting of \gls{HALEU} to maintain criticality, and denatured
$^{235}$U to keep uranium enrichment levels below nuclear non-proliferation
policy thresholds. The design also includes a gas sparging system for removing
gaseous fission products, while noble metals plate out onto the walls of
the coolant loop. The older \gls{MSBR} design had a significant drawback; the
extensive neutron damage in the graphite moderator necessitated frequent
replacement (every four years) throughout its operational lifetime. The
\gls{DMSR} avoids this issue by running on a lower power density while
maintaining
the overall power output of 2250 MW$_{\text{th}}$. As a result, researchers
projected that the graphite moderator would last for the entirety of the
\gls{DMSR}'s design lifetime.
A concurrent program at the UK Atomic Energy Authority led the
development of a 2500 MW$_{\text{e}}$ lead-cooled Molten Chloride Fast Reactor
concept \cite{smith_assessment_1974}. It is a dual fluid system,
with separate loops for the fuel salt and the blanket salt. The blanket is a
1 m-wide tank surrounding the core. The absence of moderators and the choice
of chloride over fluoride salt resulted in a relatively hard neutron spectrum
which favors $^{239}$Pu breeding over the thorium cycle. The UK researchers
performed some experiments to study molten salt chemistry but they did not
build reactor prototypes. The UK program eventually shut down just like its
US counterpart partly due to the successful demonstration of the Prototype
Fast Reactor which had achieved criticality in 1974.
Following a lull lasting through the late 20th century, researchers at
\gls{CNRS} began research into \glspl{MSR} in 1997
\cite{heuer_simulation_2010}. Starting from the \gls{MSBR} design, they
performed parametric studies based on safety, breeding, and
other performance metrics \cite{mathieu_thorium_2006}. Their efforts
culminated in the \gls{MSFR} concept, a fast-spectrum breeder \gls{MSR}
designed to run on the thorium fuel cycle \cite{merle_optimized_2007}. In
2008, the Generation IV International Forum highlighted the \gls{MSFR} among
other \gls{MSR} designs for further development \cite{gif_generation_2008}.
The \gls{MSFR} has also benefited from collaborative research through two
European-funded projects, the \gls{EVOL} \cite{euratom_final_2015} and
\gls{SAMOFAR} \cite{kloosterman_20_2017} projects. Under the \gls{EVOL}
project, researchers further optimized the \gls{MSFR} design based on
neutronic and thermal-hydraulic safety analyses. They also diversified
start-up fuel options beyond the original $^{233}$U-based fuel composition to
include $^{235}$U, $^{239}$Pu, and \gls{TRU}, and established fuel
reprocessing schemes for the \gls{MSFR}. The \gls{SAMOFAR} project, which
started approximately two years after the end of the \gls{EVOL} project,
supported more comprehensive safety assessments of the reactor and the
reprocessing plant, and funded a number of experiments for validation of the
\gls{MSFR}'s safety features. This thesis presents steady-state and
transient results of the \gls{MSFR} in Moltres. Therefore, Section
\ref{sec:msfr} describes the \gls{MSFR} design in further detail.
Today, numerous other national and commercial
bodies are also developing their own \gls{MSR} designs. These include the
Integral Molten Salt Reactor from Terrestrial Energy
\cite{leblanc_integral_2015}, the Transatomic Power \gls{MSR}
\cite{transatomic_power_corporation_technical_2016}, the Russian \gls{MOSART}
\cite{ignatiev_molten_2014}, and the Chinese Thorium Molten Salt Reactor
project \cite{zhang_review_2018}.
\section{\gls{MSR} Features}
As mentioned in Chapter \ref{chap:intro}, the most significant difference
between \glspl{MSR} and other reactor concepts is the liquid fuel in
\glspl{MSR}; fissile and/or fertile material is dissolved in high temperature,
commonly eutectic mixtures of molten salts. Molten salt-cooled, solid-fuel
reactors also exist but this thesis will focus on liquid-fuel reactors.
The primary coolant loop containing the fuel salt
transfers heat through a heat exchanger to the clean, intermediate
loop. The liquid fuel form allows for continuous online fuel reprocessing,
and the removal of gaseous fission products via a gas sparging system.
The various \gls{MSR} designs under development today illustrate the
flexibility of this reactor concept. Graphite-moderated thermal-spectrum
\glspl{MSR} are typically straightforward \gls{LEU} burners or
$^{232}$Th/$^{233}$U breeders, while epithermal- and
fast-spectrum \glspl{MSR} can operate as \gls{TRU} fuel burners or
$^{238}$U/$^{239}$Pu breeders. Breeder designs can be further categorized into
one- or two-fluid designs. Two-fluid designs feature separate blanket molten
salt mixtures that contain higher proportions of fertile material than the
fuel salt mixture. Examples of one-fluid designs include the Integral Molten
Salt Reactor \cite{leblanc_integral_2015} and the Transatomic Power
\gls{MSR} design \cite{transatomic_power_corporation_technical_2016} while
two-fluid designs include the \gls{MSFR} \cite{merle_optimized_2007} and
\gls{MOSART} \cite{ignatiev_molten_2014}.
\subsection{Safety}
\glspl{MSR} rely on natural physical phenomena for passive safety such as the
strong negative temperature reactivity feedback of the fuel salt due to
greater temperature-induced expansion in liquid fuel than solid
fuel. Combined with the Doppler broadening of resonance capture cross sections
present in both fuel forms, an \gls{MSR} would see a smaller temperature
increase following an unprotected reactivity insertion. The overall
temperature reactivity coefficient varies widely among \gls{MSR}
designs due to other structures, such as moderators and reflectors, present in
the core. In particular, graphite moderators tend to have slightly positive
temperature reactivity coefficients. The \gls{MSBR} concept has this issue,
but the total temperature reactivity coefficient is still relatively large and
negative \cite{rykhlevskii_modeling_2019}. The negative temperature reactivity
feedback provides a great degree of control and stability as it is always
present in an \gls{MSR} regardless of the operating conditions.
Continuous online fuel reprocessing allows operators to maintain low excess
reactivity inventories in the core as additional fuel can be added on an ad
hoc basis. Reprocessing and gas sparging systems help reduce fissile
requirements by continuously removing neutron poisons. These factors, in
addition to the strong negative temperature
reactivity coefficient, diminish the likelihood and severity of unprotected
criticality accidents in \glspl{MSR} \cite{elsheikh_safety_2013}. In the
unlikely situation in which an \gls{MSR} encounters a severe runaway reaction,
\glspl{MSR} rely on another passive safety feature: freeze plugs. Various
freeze plugs designs exist for different \glspl{MSR}. The freeze plug
in the \gls{MSFR} concept is a plug of solidified salt at the bottom of the
core actively cooled by fans or other cooling systems to keep its temperature
just below the freezing point of the salt \cite{aji_experimental_2020}. When
temperatures in the core exceed a certain threshold during a
dangerous transient, the freeze plug melts and drains the molten salt
into a containment tank designed to keep the salt in a subcritical
configuration. This is especially easy to achieve in thermal-spectrum
\glspl{MSR} as the absence of moderators in the containment tank would
automatically drive the multiplication factor down below unity
\cite{elsheikh_safety_2013}.
During pump failure accidents, natural circulation can passively sustain
enough heat transfer to remove decay heat and prevent catastrophic structural
failure. If natural circulation proves insufficient, the aforementioned freeze
plug can drain the salt out of the core. Decay heat in \glspl{MSR} with online
reprocessing is typically lower than that in \glspl{LWR} due to the
continuous removal of fission products. For example, the decay heat in an
\gls{MSFR} after reaching equilibrium salt composition is approximately
3.5\% of full reactor power compared to 6\% in \glspl{LWR}
\cite{brovchenko_design-related_2013}.
\glspl{MSR} also typically have a high margin to boiling under nominal
operating conditions so that fuel salt boiling is absent
\cite{elsheikh_safety_2013}. Furthermore, the reactor vessel is consequently
subject to much lower stresses as \glspl{MSR} operate at near-atmospheric
pressure levels. Thus, the probability of pipe ruptures due to high pressure
is low.
However, \glspl{MSR} do have some associated safety risks.
Firstly, \glspl{MSR} have smaller fractions of delayed neutron precursors in
the active core region as some of the decay in the outer loop regions.
This complicates reactor control and may result in faster transients due to
the decrease in average neutron lifetime. Secondly, hot molten salts are
corrosive and the corrosion mechanism is different from conventional
corrosion induced by water and other common agents \cite{yoshioka_7_2017}. The
intense gamma and neutron radiation in the core may also accelerate corrosion
in the structural components. Lastly, overcooling in pipes and heat exchangers
may pose operational challenges as the salt can freeze and restrict flow,
causing a loss of flow accident \cite{ho_molten_2013}.
\subsection{Other Features}
This subsection briefly covers other \gls{MSR} features that are not the focus
of this thesis for completeness.
\glspl{MSR} have several positive sustainability features.
The continuous removal of neutron poisons by the online reprocessing and gas
sparging systems creates good neutron economy in \glspl{MSR}
\cite{kamei_recent_2012}. Both
$^{232}$Th/$^{233}$U and $^{238}$U/$^{239}$Pu fuel cycles are viable
candidates for breeding in \glspl{MSR}, with the former being more suited for
thermal reactors and the latter being more suited for fast reactors.
The $^{232}$Th/$^{233}$U fuel cycle produces significantly less \gls{TRU}
waste than the other cycles due to the smaller atomic masses of $^{232}$Th and
$^{233}$U. This reduces the overall radiotoxicity and long-term decay heat
associated with long-lived plutonium and \gls{MA} isotopes. The combination
of \gls{TRU} fuel and $^{232}$Th feed in fast spectrum \glspl{MSR} contributes
to lower levels of \gls{TRU} waste going into long-term storage in
nuclear waste repositories \cite{merle-lucotte_launching_2011}.
Nuclear non-proliferation concerns in thorium-fueled \glspl{MSR} involve the
separation of the intermediate $^{233}$Pa
isotope from the fuel salt. $^{233}$Pa decays into $^{233}$U with a half-life
of approximately 27 days and the $^{233}$U produced is equivalent in potency
to $^{239}$Pu for nuclear weapons production \cite{grape_10_2017}. The highly
radioactive $^{232}$U
by-product provides some level of proliferation resistance but nuclear
proliferators can sidestep this complication; they can
separate the $^{232}$U away from the combined $^{232}$Pa/$^{233}$Pa stream
after most of the $^{232}$Pa has decayed into $^{232}$U at a short half-life
of 1.31 days \cite{grape_10_2017}. Safeguards by design and close monitoring
of \glspl{MSR} are therefore essential to avoiding spent nuclear fuel
diversion.
Economic analyses of \glspl{MSR} are preliminary at the current
stage of \gls{MSR} development. Qualitatively, many technical factors favor
\glspl{MSR} over \glspl{LWR}. Some of these factors include: smaller reactor
core size due to low operating pressures, higher thermal efficiency and
cheaper air-cooling systems due to high operating temperatures, reduction in
fuel fabrication costs, and shorter reactor shutdown periods due to online
refueling \cite{dolan_1_2017}.
In terms of technological readiness, \glspl{MSR} still require significant
research efforts and experiments for the validation of
various components before a full commercial model can be commissioned. Work
towards creating a safety and licensing framework for \glspl{MSR} has picked
up pace only in recent years due to the growing interest from commercial
\gls{MSR} developers.
\section{Literature Review of MSR Simulation Tools} \label{sec:litrev}
In the past two decades, researchers have developed several
new tools for simulating steady-state and transient behavior in \glspl{MSR}.
Earlier efforts featured simplifications in simulating
thermal-hydraulics by using predetermined 1-D velocity fields. One such effort
\cite{krepel_dyn3d-msr_2007} used DYN3D-MSR, an \gls{MSR} simulation tool
adapted from the \gls{LWR} simulation tool DYN3D while another
\cite{kophazi_development_2009} adapted DALTON, originally a simulation
tool for high-temperature reactors. Both works studied the \gls{MSRE} and
simulated flow through advection terms in the temperature and precursor
equations in conjunction with full 3-D calculations for neutron flux and heat
conduction.
In more recent years, researchers made significant progress towards fully
coupled, spatially resolved computational tools that feature
2-D axisymmetric or full 3-D models. In 2011, Cammi et al.
\cite{cammi_multi-physics_2011} performed a ``Multi-Physics Modelling''
analysis
of a simplified 2-D axisymmetric model of a single \gls{MSBR} fuel channel
using the commercial finite element analysis software COMSOL Multiphysics. The
physics were implemented through the two-group neutron diffusion equations,
and the \gls{RANS} standard $k$-$\epsilon$ turbulence model, for the
neutronics and thermal-hydraulics respectively. The
authors emphasized the need for proper full coupling of the multiphysics and
presented both steady-state and transient results in various
scenarios such as reactivity insertions, changes in pumping rate, and the
presence of periodic perturbations. Nagy et al. \cite{nagy_steady-state_2014}
introduced an improved version of DALTON which coupled with a \gls{CFD}
application and incorporated incompressible
Navier-Stokes flow to simulate salt flow more accurately. The authors
validated their model against \gls{MSRE} experimental data and presented
multiphysics simulation results of a different graphite-moderated breeder
\gls{MSR}.
Fiorina et al. \cite{fiorina_modelling_2014} adopted both DALTON and the
COMSOL-based application in their study of a 2-D axisymmetric model of the
\gls{MSFR}. The authors, from Politecnico di Milano and Technical University
of Delft, compared \gls{MSFR} transient safety analysis results from both
tools. They referred to the COMSOL and DALTON/HEAT
\gls{MSFR} models as the Polimi and TUDelft models, respectively, after the
universities where each application was developed. This thesis also follows
this naming convention. With
multigroup neutron diffusion and \gls{RANS} formulations on ultra fine meshes,
both models agreed on the steady-state neutron flux, temperature,
and \gls{DNP} distributions, as well as the power responses following various
accident transient initiations.
Aufiero et al. \cite{aufiero_development_2014} concurrently developed
a full-core 3-D model of the \gls{MSFR} in OpenFOAM, albeit with one-group
neutron diffusion to reduce computational load. With the 3-D model, the
authors could simulate the asymmetric reactor response to the failure of a
single pump in the sixteen-pump \gls{MSFR} configuration. Aufiero et al. also
provided quantitative data supporting the use of implicit coupling over
explicit coupling to obtain accurate solutions of the transient cases.
Separately, Zhang et al. \cite{zhang_couple_2014} introduced another
self-contained \gls{MSR} simulation tool named COUPLE. Similar to the COMSOL
and OpenFOAM-based models, COUPLE solves the multigroup neutron diffusion
equations and the incompressible Navier-Stokes equations with the
$k$-$\epsilon$ turbulence model. The authors verified COUPLE's neutronics and
thermal-hydraulics against MCNP and a FLUENT-based model, respectively, and
presented their multiphysics steady-state results for a 2-D axisymmetric
model of the \gls{MSFR}.
Recognizing the huge computational burden required for full 3-D simulations,
some authors came up with innovative ways to alleviate this issue. Zanetti et
al. \cite{zanetti_geometric_2015} introduced a geometric multiscale modeling
approach for various components of a reactor based on the importance of
the physical phenomena being simulated. The authors employed a 3-D
single-channel model for the \gls{MSRE} core and modeled the other
regions in the reactor such as the upper and lower plenums and the heat
exchanger using a lumped parameter approach. They also applied flux
factorization to decouple the temporal and spatial components in the neutron
diffusion equation. Laureau et al. \cite{laureau_transient_2017} devised a
different method, focusing solely making neutronics calculations more
efficient while retaining OpenFOAM's \gls{CFD} capabilities. The authors
adapted fission matrices, commonly used in Monte Carlo neutronics
applications, for efficient transient calculations in a modified version of
Serpent 2 \cite{leppanen_serpent_2014} and coupled it with OpenFOAM for
multiphysics transient simulations of the \gls{MSFR}.
\section{Molten Salt Fast Reactor} \label{sec:msfr}
The \gls{MSFR} is a European reference fast-spectrum \gls{MSR} concept
\cite{mathieu_thorium_2006, merle_optimized_2007}. Table \ref{table:msfr} and
Figure \ref{fig:msfr} show the main specifications and schematic view of the
\gls{MSFR}, respectively. Developed from the \gls{MSBR} design, the
\gls{MSFR} is intended to run primarily on a closed thorium fuel cycle with
continuous online fuel reprocessing. Several reasons motivated the omission of
graphite moderators from the original \gls{MSBR} design. Firstly, graphite is
susceptible to
long-term radiation damage and replacement is likely to be necessary during
the operating lifetime of the reactor. Secondly, graphite also has a positive
temperature coefficient of reactivity; eliminating graphite from the design
ensures a greater safety margin \cite{mathieu_thorium_2006}. Lastly, while
negative temperature coefficients are attainable with extremely thermalized
spectra, these configurations require large volumes of graphite which
significantly deteriorate breeding ratios due to parasitic absorption
\cite{mathieu_thorium_2006}.
%
\begin{figure}[htb!]
\centering
\includegraphics[width=0.7\textwidth]{MSFR}
\caption{Schematic view of the MSFR concept. Figure reproduced from
Brovchenko et al. \cite{brovchenko_design-related_2013}.}
\label{fig:msfr}
\end{figure}
%
\begin{table}[htb!]
\small
\caption{Main specifications of the \gls{MSFR} concept
\cite{merle_concept_2017}.}
\centering
\begin{tabular}{ l r }
\toprule
Parameter & Value \\
\midrule
Thermal/Electric output [MW$_{\text{th}}$/MW$_{\text{e}}$] & 3000 /
1300
\\
Salt volume [m$^3$] & 18 \\
Salt fraction in core & 0.5 \\
Number of circulation loops & 16 \\
Nominal flow rate [kg s$^{-1}$] & 18500 \\
Nominal circulation time [s] & 4.0 \\
Inlet/outlet temperature [K] & 923 / 1023 \\
Blanket volume [m$^3$] & 7.3\\
\bottomrule
\end{tabular}
\label{table:msfr}
\end{table}
In the \gls{MSFR} design, fuel salt flows vertically upward through a 9 m$^3$
central core region. At the top of the core, the flow separates into sixteen
smaller outer loops, each of which passes through a heat exchanger before
being pumped back into the bottom of the core. The salt also passes through
the online salt reprocessing and gas sparging systems located along the
outer loops. A toroidal blanket tank containing fertile salt for breeding
surrounds the core radially. The top and bottom of the core are enclosed
by nickel alloy reflectors. A layer of boron carbide behind the blanket tank
protects the peripheral equipment from excessive neutron damage. During severe
accidents when core temperatures rise to dangerous levels, the actively
fan-cooled freeze plug at the bottom of the core melts and drains the fuel
salt into a containment vessel designed to keep the salt subcritical.
Although the \gls{MSFR} is primarily designed to operate on the thorium fuel
cycle, it supports a range of start-up fuel and feed compositions. This
versatility is particularly important for the first few \glspl{MSFR} to be
deployed due to the lack of $^{233}$U reserves required for the initial core
loading. In general, the fuel and blanket salts are approximately composed of
eutectic mixtures of 77.5\% LiF - 22.5\% AcF$_4$; AcF$_4$ represents
actinide fluorides such as uranium, thorium, plutonium, and other \gls{TRU}
fluorides. Using fluoride salts instead of chloride salts results in a
relatively thermal neutron spectrum. Therefore, the \gls{MSFR} has a more
thermal neutron spectrum than a typical fast-spectrum reactors. For an initial
composition consisting of $^{232}$Th and $^{233}$U,
the benchmark value for the amount of $^{233}$U for criticality under
normal operating conditions is 2.5 mol\%. However, a neutronic benchmark
study by Brovchenko et al. \cite{brovchenko_neutronic_2019} shows that
different neutronics software with different nuclear data provide
different $k_{eff}$ estimates even with the same isotopic compositions and
temperature distributions. The individual co-authors adjusted the
ratio of $^{232}$Th to $^{233}$U slightly to achieve exact criticality at a
uniform temperature of 973 K for their neutronics software
\cite{brovchenko_neutronic_2019}. This thesis
performs the same exercise to adjust the inlet and outlet temperatures to
match nominal values.
The thermal and electric power outputs of the \gls{MSFR} are 3000 MW
$_{\text{th}}$ and 1300 MW$_{\text{e}}$, respectively. The high thermal
efficiency ($\eta_{th}=0.43$) is due to the high operating
temperature. The inlet and outlet temperature
specifications of the fuel salt are 923 K and 1023 K, respectively, for a
minimum 50 K temperature buffer between the
operating temperatures and the melting point of the salt (873 K)
\cite{euratom_final_2015}. The \gls{MSFR} has heat exchangers and an
intermediate molten salt coolant loop to separate the power
conversion system from the highly radioactive fuel salt. This also serves as
a layer of containment between the radioactive material and the outside
environment. The exact composition of the intermediate coolant is not
finalized yet but potential candidates include NaF-NaBF$_4$, FLiNaK,
LiF-ZrF$_4$, and FliBe \cite{merle_concept_2017}.
\subsection{Model Reactor Geometry}
The present work uses the same 2-D square-cylindrical \gls{MSFR} design to
compare the present results to results from the Polimi and TUDelft models
\cite{fiorina_modelling_2014}. The design is a 2-D axisymmetric representation
of the \gls{MSFR} with the sixteen individual outer loops homogenized into
a single outer loop as shown in Figure \ref{fig:msfrgeom}. For the multigroup
group constants calculations in Serpent, the 2-D axisymmetric model is
extended into a 3-D model by a 360-degree rotation about the
central axis. The material definitions are the same as those specified in the
reference \gls{MSFR} model \cite{brovchenko_neutronic_2019}. Accordingly, the
pump and heat exchanger regions
are assumed to be composed of 100\% fuel salt. While this is an approximation,
the outer loop is shielded from the core by a layer of boron carbide and sees
sufficiently low neutron fluxes that we may neglect its exact neutronic
properties.
%
\begin{figure}[t!]
\centering
\includegraphics[width=0.65\textwidth]{msfr-geom-legend}
\caption{2-D axisymmetric model of the \gls{MSFR} core used for the
simulations in Serpent. All dimensions are in meters.
\cite{brovchenko_neutronic_2019}}
\label{fig:msfrgeom}
\end{figure}
Although the present work uses the same 2-D axisymmetric geometry for
generating group constant data from Serpent, two minor differences exist
between the \gls{MSFR} geometry modeled herein, and the geometry used in the
Polimi and TUDelft models \cite{fiorina_modelling_2014}. First, the reactor
geometry for
Moltres excludes the 2-cm-thick structural material around the blanket tank
that separates the fuel and blanket salts. The thickness is much smaller than
the rest of the regions in the geometry and it complicated mesh generation in
the adjacent regions near the boundaries. The
neutronics results in Chapter \ref{chap:nts} show that the overall $k_{eff}$
and other parameters from Moltres show good agreement with that from Serpent.
It also has no direct impact on the temperature distribution results because
the present work solves for the temperature distribution in the primary loop
with homogeneous Neumann boundary conditions on the fuel salt-to-wall
interface. This approach is for consistency with the Polimi and TUDelft
models.
The second difference pertains to the out-of-core section of the primary loop.
The focus for Moltres development has been on core multiphysics over detailed
out-of-core multiphysics. The Moltres model simulates the outer loop as a 1-D
pipe with a pointwise heat sink to represent the heat exchanger. To simulate
the pumps, a Dirichlet boundary condition for inlet velocity
drives the flow in the central core region of the primary loop. At every
timestep, Moltres converges the core and outer loop calculations using Picard
iterations. This approach shares some similarities with the
geometric multiscale modeling approach by Zanetti et al.
\cite{zanetti_geometric_2015}. Future models could create a better
representation of the primary loop by implementing a whole continuous loop
with pressure increases and drops corresponding to the pumps and heat
exchangers.
\subsection{Material Specifications}
This section details the material specifications of the various reactor
components in the \gls{MSFR}.
\subsubsection{Molten Salt}
The reference start-up salt composition for the fuel and blanket salts is
77.5\% LiF - 22.5\% AcF$_4$ (actinide fluorides)
\cite{merle-lucotte_launching_2011}. Some researchers working with the
\gls{MSFR} model tweak the exact actinide composition by varying the
$^{232}$Th to $^{233}$U ratio to obtain a $k_{\text{eff}}$ value of 1 at a
uniform temperature of 973 K \cite{brovchenko_neutronic_2019} or for other
purposes \cite{fiorina_molten_2013, pettersen_coupled_2016}. Thus,
the exact actinide compositions vary depending on the nuclear data library,
neutron transport code, and the purpose of the study. The present work uses
a fuel salt composition of 77.5\% LiF - 19.913\% ThF$_4$ - 2.587\%
$^{233}$UF$_4$ for all calculations, which gives steady-state inlet and outlet
temperatures approximately equal to the nominal values in Table
\ref{table:msfr}. Table \ref{table:prip} shows relevant physical properties of
the fuel and blanket salts.
%
\begin{table}[htb!]
\small
\centering
\caption{Properties of the fuel and blanket salts LiF-AcF$_4$
\cite{brovchenko_neutronic_2019}.}
\begin{tabular}{l l r r}
\toprule
Property & Formula & {Value at 973 K} & Validity Range\\
\midrule
Melting temperature [K] & 841 & {N/A} & 1 bar \\
Density, $\rho$ [kg m$^{-3}$] & $4094-0.882 \cdot (T-1008)$ & $4125$ & 893-1123 K \\
Dynamic viscosity, $\mu$ [Pa s] & $\rho \cdot 5.55 \times 10^{-8} \cdot e^{3689/T}$ & $0.01015$ & 898-1121 K \\
Thermal conductivity, $k$ [W m$^{-1}$ K$^{-1}$] & $0.928+8.397 \times 10^{-5} \cdot T$ & $1.010$ & 891-1020 K \\
Specific heat, $c_p$ [J kg$^{-1}$ K$^{-1}$] & $-1111+2.78\cdot T$ & $1594$ & 867-907 K \\
\bottomrule
\end{tabular}
\label{table:prip}
\end{table}
\subsubsection{Structural Materials}
The reflectors on the periphery of the reactor core and the blanket tank are
made of a NiCrW Hastelloy (metal alloy) \cite{brovchenko_neutronic_2019}, and
Table \ref{table:refl} details its elemental composition. This alloy has a
density of 10 g$\cdot$cm$^{-3}$. The \gls{MSFR} also includes a 20 cm
layer of boron carbide (B$_4$C) to protect the heat exchangers and pumps from
neutron irradiation. The reference specifications indicate that natural boron
is used, which is composed of 19.8 \% $^{10}$B and 80.2 \% $^{11}$B, with an
overall density of 2.52 g$\cdot$cm$^{-3}$.
%
\begin{table}[htb!]
\footnotesize
\centering
\caption{Composition (mol \%) of the NiCrW Hastelloy.}
\begin{tabular}{l l l l l l l l l l l l l}
\toprule
Ni & W & Cr & Mo & Fe & Ti & C & Mn & Si & Al & B & P & S \\
\midrule
79.432 & 9.976 & 8.014 & 0.736 & 0.632 & 0.295 & 0.294 & 0.257 & 0.252 & 0.052 & 0.033 & 0.023 & 0.004 \\
\bottomrule
\end{tabular}
\label{table:refl}
\end{table}