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Quickstart binaries for flashing ULX3S to factory-default state

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ULX3S binaries

A collection of functional binary files and uploaders to quickstart with ULX3S. Works from Debian Linux.

Connect USB PC port with micro-USB cable to US1 port of ULX3S. FT231X in factory default state should turn ON Green LED D18 when connected to PC.

If running linux, some udev rule is practical in order to allow non-root users (in given example, members of "dialout" group) access to the USB-serial JTAG:

# file: /etc/udev/rules.d/80-fpga-ulx3s.rules
# this is for usb-serial tty device
SUBSYSTEM=="tty", ATTRS{idVendor}=="0403", ATTRS{idProduct}=="6015", \
  MODE="664", GROUP="dialout"
# this is for ujprog libusb access
ATTRS{idVendor}=="0403", ATTRS{idProduct}=="6015", \
  GROUP="dialout", MODE="666"

Set ftdi usbserial name

usb-jtag/linux-amd64/ftx_prog --max-bus-power 500
usb-jtag/linux-amd64/ftx_prog --manufacturer "FER-RADIONA-EMARD"
usb-jtag/linux-amd64/ftx_prog --product "ULX3S FPGA 12K v3.0.3"
usb-jtag/linux-amd64/ftx_prog --new-serial-number 120001
usb-jtag/linux-amd64/ftx_prog --cbus 2 TxRxLED
usb-jtag/linux-amd64/ftx_prog --cbus 3 SLEEP

Re-plug USB, device should appear with above name. USB-JTAG programmer ujprog binary, ujprog source accepts ".bit" or ".svf" files, programmer FleaFPGA-JTAG binary, FleaFPGA-JTAG source accepts "*.vme" files. Programmer will recognize product string and treat "12K", "25K", "45K" or "85K" the same way. Upload f32c CPU appropriate for selft-test of 12F/25F/45F/85F chip, example:

usb-jtag/linux-amd64/ujprog fpga/f32c/f32c-12k-v20/f32c_ulx3s_v20_12k_selftest_100mhz.bit
usb-jtag/win32/ujprog.exe fpga/f32c/f32c-25k-vector-v20/f32c_selftest_ulx3s_v20_25k.bit
usb-jtag/linux-amd64/FleaFPGA-JTAG fpga/f32c/f32c-45k-vector-v20/f32c_selftest_ulx3s_v20_45k_sram.vme
usb-jtag/win32/FleaFPGA-JTAG.exe fpga/f32c/f32c-85k-vector-v20/f32c_selftest_ulx3s_v20_85k_sram.vme

If HDMI monitor is connected, a color test screen 640x480 should appear. Upload self-test binary executable

fpga/f32c/f32cup.py fpga/f32c/f32c-bin/selftest-mcp7940n.bin

Upload progess will be printed

f32c python uploader (under construction)
MIPS Little-Endian header received
ADDR 0x80000000 LEN 8208 CRC 0xF17DE856 OK
ADDR 0x80002010 LEN 8192 CRC 0x58788D1D OK
ADDR 0x80004010 LEN 6124 CRC 0xC922F84A OK
JUMP 0x80000000

ULX3S should blink LEDs and print test results on usbserial 115200,8,N,1

stty sane 115200 < /dev/ttyUSB0
cat /dev/ttyUSB0

Hold BTN1 for few seconds and RTC should be set 2 minutes to midnight. At "midnight" RTC will report OK. CRC OK should be displayed if monitor is connected and U11 chip is onboard. ADC readings should alternate from 1000 to 1FF0. Holding pushbuttons and changing DIP switches should change value at BTN and SW. It should look like this

2018-01-01 00:10:31  OK  *-01 00:00:00
EDID EEPROM:128 CRC=00 OK
0ff0 1000 2ff0 3000 4ff0 5000 6ff0 7000
 OK   OK   OK   OK   OK   OK   OK   OK 
DAC: L3210  OK  R3210  OK  V3210  OK 
BTN:_12____ SW:1234 LED:___4___0
2018-01-01 00:10:33  OK  *-01 00:00:00
EDID EEPROM:128 CRC=00 OK
0000 1ff0 2000 3ff0 4000 5ff0 6000 7ff0
 OK   OK   OK   OK   OK   OK   OK   OK 
DAC: L3210  OK  R3210  OK  V3210  OK 
BTN:___34__ SW:1234 LED:__5___1_

Same content as printed on usbserial should also be shown on HDMI monitor on screen with black background and white letters. If above self test looks good, board is useable. upload pass-thru bitstream to FPGA config flash

usb-jtag/linux-amd64/FleaFPGA-JTAG fpga/passthru-v18/passthru-45k-flash.vme

Re-plug USB, some LEDs will be lit by passthru bitstream. Make sure SD card is not yet inserted. To allow programming ESP32 when SD card is inserted, burn efuse to ignore GPIO12 and fix flash voltage to 3.3V

cd esp32
./burn-efuse-flash-3v3.sh

Upload ESP32 websvf application and SPI filesystem to ESP32 (choose appropriate for 12F/25F/45F/85F chip)

cd esp32
./upload-executable.sh
./upload-spiffs.sh websvf_sd/websvf_sd_v20_12f.spiffs.bin

If upload fails with error or doesn't progress, press Ctrl-C and retry until it succeeds with:

Hash of data verified.

To Start websvf in open AP mode: Unplug USB, while keeping BTN0 pressed, plug USB. After LED D22 blinks once (lit for 0.5 seconds), quickly release BTN0. This procedure sometimes needs to be applied also to reflash ESP32 and to prevent ESP32 autoexec at power-on when following two files exist:

/ULX3S/f32c/autoexec/f32c.svf      # f32c soft-core CPU bitstream
/ULX3S/f32c/autoexec/autoexec.bit  # f32c binary executable

Web opration without SD: Connect to the AP (SSID:websvf). Open web browser "firefox", open page http://192.168.4.1 and from there SVF files can be uploaded directly to FPGA.

Web operation with SD: Place a SD card, FAT32 formatted with first partiton max 4GB. and Content of SD card can be managed using web interface. Directories can be browsed, files uploaded and deleted, SVF files programmed to FPGA.

Standalone operation: connect OLED SSD1331 and press and hold BTN0 for 2 seconds, a directory content will be shown on OLED. Files can be browsed and SVF uploaded using OLED and onboard buttons.

Wake up on RTC: Turn off green LED D18

usb-jtag/linux-amd64/ftx_prog --cbus 3 DRIVE_0

After USB is re-plugged, D18 should be OFF. If D18 is ON the board is always ON. If D18 is OFF, the board can enter shutdown state and wake up on RTC. Put 3V battery CR1225 in (respect polarity) and set RTC current time, alarm time, enable alarm and set alarm output pin polarity as active LOW. If alarm is not yet triggered, LED D11 (found on back side of the board near J1 pin 22) should be very dimly lit, visible in dark. When alarm is triggered, D11 should be off. While D11 is dimly lit, power down board by setting SHUTDOWN signal to 1 or shortly connect R13 to 3.3V. When alarm is triggered, board should turn on.

OpenOCD

Besides FleaFPGA-JTAG, ULX3S can be programmed using OpenOCD too. External JTAG like FT2232 can be used, but in recent OpenOCD there is FT232R driver which works with onboard FT231X. It works but FleaFPGA-JTAG is much faster.

Take OpenOCD unofficial binaries file "gnu-mcu-eclipse-openocd-0.10.0-11-20190118-1134-win32.zip" or later/another for your OS. You can also try my local Linux Binary OpenOCD until openocd properly appears in all major linux distributions. It should be possible to compile OpenOCD Mainstream Source using this shell commands:

cd openocd
./bootstrap
mkdir build
cd build
../configure
make

OpenOCD config files for ULX3S boards:

ft231x.ocd

interface ft232r
ft232r_vid_pid 0x0403 0x6015
# ULX3S specific GPIO setting
ft232r_tck_num DSR
ft232r_tms_num DCD
ft232r_tdi_num RI
ft232r_tdo_num CTS
# trst/srst are not used but must have different values than above
ft232r_trst_num RTS
ft232r_srst_num DTR
adapter_khz 1000

ecp5-XXf.cfg

telnet_port 4444
gdb_port 3333

# JTAG TAPs
jtag newtap lfe5u12 tap -expected-id 0x21111043 -irlen 8 -irmask 0xFF -ircapture 0x5
#jtag newtap lfe5u25 tap -expected-id 0x41111043 -irlen 8 -irmask 0xFF -ircapture 0x5
#jtag newtap lfe5u45 tap -expected-id 0x41112043 -irlen 8 -irmask 0xFF -ircapture 0x5
#jtag newtap lfe5u85 tap -expected-id 0x41113043 -irlen 8 -irmask 0xFF -ircapture 0x5

init
scan_chain
svf -tap lfe5u12.tap -quiet -progress bitstream.svf
shutdown

OpenOCD at start should detect JTAG ID of the FPGA chip, something like this

./openocd --file=ft231x.ocd --file=ecp5-XXf.cfg

FT232R num: TCK = 5 DSR
FT232R num: TMS = 6 DCD
FT232R num: TDI = 7 RI
FT232R num: TDO = 3 CTS
FT232R num: TRST = 2 RTS
FT232R num: SRST = 4 DTR
adapter speed: 1000 kHz
Info : JTAG tap: lfe5u12.tap tap/device found: 0x21111043 (mfg: 0x021 (Lattice Semi.), part: 0x1111, ver: 0x2)
   TapName             Enabled  IdCode     Expected   IrLen IrCap IrMask
-- ------------------- -------- ---------- ---------- ----- ----- ------
 0 lfe5u12.tap            Y     0x21111043 0x21111043     8 0x05  0xff
svf processing file: "bitstream.svf"

Synthesis tools

To compile (aka synthesize) HDL source design into the binary bitstream, users can choose manufacturer's original (closed source) tool or open-source tools.

Manufacturer's synthesis tool for Windows and Red Hat Linux is Lattice Diamond. This project is helpful on how to convert Lattice Diamond RPM package to Lattice Diamond for Ubuntu. Here is also a set of scripts to fix Diamond on Debian, for a semi-automatic use, some system administration knowledge is required.

FPGA opensource synthesis (FOSS) tools are available for ECP5. Fully functional and tested on ULX3S boards. A wonderful set of examples for ULX3S fpga-odysseus includes a range of examples, from simplest to advanced. Precompiled opensource tools and "apio" system is used for easy multiplatform installation and compiling.

To recompile the latest tools from source, the famous triplet is here: prjtrellis nextpnr, yosys. Detailed description on how to install is written in their READMEs.

Troubleshooting

If you see some FAIL in DAC, make sure that you uploaded suitable bitstream f32c binary for selftest or compiled from f32c source. f32c for "normal" (non-selftest) use should always show DAC fails.

If manually soldering, solder first BGA chip and check all of its connections using universal instrument set to diode test.

Connect it reverse: (+) RED wire to GND of PCB, probe FPGA pins connectivity with (-) BLACK wire. A reading of 0.5-0.7 V indicate proper electrical connection to BGA. It comes from the voltage drop of reverse polarity protection diodes in the silicon wafer architecture. Such diodes exist on every pin.

Most important is that all JTAG pins have connection. If JTAG didn't make connection but if FLASH pins are good then it is possible to externally program FLASH bootloader and have some use of the board over US2 port.

FPGA chip soldered on PCB without any other parts should respond to JTAG commands if proper supply voltages 1.1V, 2.5V, 3.3V are connected. It will respond with JTAG ID and will also accept programming with suitable bitstream. No clock, no capacitors, no resistors nothing else is required for this test, just BGA soldered.

If this test passes, proceed with soldering rest of components. Solder "power" and "usb" section and try programming using US1 port. Don't forget diode D8 at "usb" section, it forwards 5V USB supply to the power section.

Before plugging to US1 power, First cut the RP1,2,3 jumpers open to prevent wrong voltages being initally applied to rest of the board. Measure voltages at jumpers:

RP1: 1.1V
RP2: 2.5V
RP3: 3.3V

If this voltages are OK (should be within 2% accuracy) then close jumpers, the voltage will be found at capacitors under BGA:

C17: 1.1V
C19: 2.5V
C20: 3.3V

Powered but unprogrammed FPGA chip should not generate any heat noticeable by touch of a finger and whole board in initial state should draw less than 50mA. On top side, green LED D18 should be ON, other LEDs OFF.

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Quickstart binaries for flashing ULX3S to factory-default state

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