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OpenROAD's unified application implementing an RTL-to-GDS Flow

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OpenROAD

Build Status Coverity Scan Status Documentation Status CII Best Practices

About OpenROAD

OpenROAD is the leading open-source, foundational application for semiconductor digital design. The OpenROAD flow delivers an Autonomous, No-Human-In-Loop (NHIL) flow, 24 hour turnaround from RTL-GDSII for rapid design exploration and physical design implementation.

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flowchart LR
    b0[                  ] --- b2[ ] --- b4[ ] --- ORFlow --- b1[ ] --- b3[ ] --- b5[                  ]
    style b0 stroke-width:0px, fill: #FFFFFF00, color:#FFFFFF00
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    subgraph ORFlow
    direction TB
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        A[Verilog
        + libraries
        + constraints] --> FLOW
        style A fill:#74c2b5,stroke:#000000,stroke-width:4px
        subgraph FLOW
        style FLOW fill:#FFFFFF00,stroke-width:4px

        direction TB
            B[Synthesis]
            B --> C[Floorplan]
            C --> D[Placement]
            D --> E[Clock Tree Synthesis]
            E --> F[Routing]
            F --> G[Finishing]
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            style G fill:#ff6666,stroke:#000000,stroke-width:4px
        end

        FLOW --> H[GDSII
        Final Layout]
        %% H --- H1[ ]
        %% style H1 stroke-width:0px, fill: #FFFFFF00
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    end

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OpenROAD Mission

OpenROAD eliminates the barriers of cost, schedule risk and uncertainty in hardware design to promote open access to rapid, low-cost IC design software and expertise and system innovation. The OpenROAD application enables flexible flow control through an API with bindings in Tcl and Python.

OpenROAD is used in research and commercial applications such as,

OpenROAD fosters a vibrant ecosystem of users through active collaboration and partnership through software development and key alliances. Our growing user community includes hardware designers, software engineers, industry collaborators, VLSI enthusiasts, students and researchers.

OpenROAD strongly advocates and enables IC design-based education and workforce development initiatives through training content and courses across several global universities, the Google-SkyWater shuttles also includes GlobalFoundries shuttles, design contests and IC design workshops. The OpenROAD flow has been successfully used to date in over 600 silicon-ready tapeouts for technologies up to 12nm.

Getting Started with OpenROAD-flow-scripts

OpenROAD provides OpenROAD-flow-scripts as a native, ready-to-use prototyping and tapeout flow. However, it also enables the creation of any custom flow controllers based on the underlying tools, database and analysis engines. Please refer to the flow documentation here.

OpenROAD-flow-scripts (ORFS) is a fully autonomous, RTL-GDSII flow for rapid architecture and design space exploration, early prediction of QoR and detailed physical design implementation. However, ORFS also enables manual intervention for finer user control of individual flow stages through Tcl commands and Python APIs.

Figure below shows the main stages of the OpenROAD-flow-scripts:

%%{init: { 'logLevel': 'debug', 'theme': 'dark'
  } }%%
timeline
  title RTL-GDSII Using OpenROAD-flow-scripts
  Synthesis
    : Inputs  [RTL, SDC, .lib, .lef]
    : Logic Synthesis  (Yosys)
    : Output files  [Netlist, SDC]
  Floorplan
    : Floorplan Initialization
    : IO placement  (random)
    : Timing-driven mixed-size placement
    : Macro placement
    : Tapcell and welltie insertion
    : PDN generation
  Placement
    : Global placement without placed IOs
    : IO placement  (optimized)
    : Global placement with placed IOs
    : Resizing and buffering
    : Detailed placement
  CTS : Clock Tree Synthesis
    : Timing optimization
    : Filler cell insertion
  Routing
    : Global Routing
    : Detailed Routing
  Finishing
    : Metal Fill insertion
    : Signoff timing report
    : Generate GDSII  (KLayout)
    : DRC/LVS check (KLayout)
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Here are the main steps for a physical design implementation using OpenROAD;

  • Floorplanning
    • Floorplan initialization - define the chip area, utilization
    • IO pin placement (for designs without pads)
    • Tap cell and well tie insertion
    • PDN- power distribution network creation
  • Global Placement
    • Macro placement (RAMs, embedded macros)
    • Standard cell placement
    • Automatic placement optimization and repair for max slew, max capacitance, and max fanout violations and long wires
  • Detailed Placement
    • Legalize placement - align to grid, adhere to design rules
    • Incremental timing analysis for early estimates
  • Clock Tree Synthesis
    • Insert buffers and resize for high fanout nets
  • Optimize setup/hold timing
  • Global Routing
    • Antenna repair
    • Create routing guides
  • Detailed Routing
    • Legalize routes, DRC-correct routing to meet timing, power constraints
  • Chip Finishing
    • Parasitic extraction using OpenRCX
    • Final timing verification
    • Final physical verification
    • Dummy metal fill for manufacturability
    • Use KLayout or Magic using generated GDS for DRC signoff

GUI

The OpenROAD GUI is a powerful visualization, analysis, and debugging tool with a customizable Tcl interface. The below figures show GUI views for various flow stages including floorplanning, placement congestion, CTS and post-routed design.

Floorplan

ibex_floorplan.webp

Automatic Hierarchical Macro Placement

Ariane133

Placement Congestion Visualization

pl_congestion.webp

CTS

clk_routing.webp

Routing

ibex_routing.webp

PDK Support

The OpenROAD application is PDK independent. However, it has been tested and validated with specific PDKs in the context of various flow controllers.

OpenLane supports SkyWater 130nm and GlobalFoundries 180nm.

OpenROAD-flow-scripts supports several public and private PDKs including:

Open-Source PDKs

  • GF180 - 180nm
  • SKY130 - 130nm
  • Nangate45 - 45nm
  • ASAP7 - Predictive FinFET 7nm

Proprietary PDKs

These PDKS are supported in OpenROAD-flow-scripts only. They are used to test and calibrate OpenROAD against commercial platforms and ensure good QoR. The PDKs and platform-specific files for these kits cannot be provided due to NDA restrictions. However, if you are able to access these platforms independently, you can create the necessary platform-specific files yourself.

  • GF55 - 55nm
  • GF12 - 12nm
  • Intel22 - 22nm
  • Intel16 - 16nm
  • TSMC65 - 65nm

Tapeouts

OpenROAD has been used for full physical implementation in over 600 tapeouts in SKY130 and GF180 through the Google-sponsored, Efabless MPW shuttle and ChipIgnite programs.

shuttle.webp

OpenTitan SoC on GF12LP - Physical design and optimization using OpenROAD

OpenTitan_SoC.webp

Continuous Tapeout Integration into CI

The OpenROAD project actively adds successfully taped out MPW shuttle designs to the CI regression testing. Examples of designs include Open processor cores, RISC-V based SoCs, cryptocurrency miners, robotic app processors, amateur satellite radio transceivers, OpenPower-based Microwatt etc.

Build OpenROAD

To build OpenROAD tools locally in your machine, follow steps from here.

Regression Tests

There are a set of executable regression test scripts in ./test/.

# run tests for all tools
./test/regression

# run all flow tests
./test/regression flow

# run <tool> tests
./test/regression <tool>

# run all <tool>-specific unit tests
cd src/<tool>
./test/regression

# run only <TEST_NAME> for <tool>
cd src/<tool>
./test/regression <TEST_NAME>

The flow tests check results such as worst slack against reference values. Use report_flow_metrics [test]... to see all of the metrics.

% report_flow_metrics gcd_nangate45
                       insts    area util slack_min slack_max  tns_max clk_skew max_slew max_cap max_fanout DPL ANT drv
gcd_nangate45            368     564  8.8     0.112    -0.015     -0.1    0.004        0       0          0   0   0   0

To update a failing regression, follow the instructions below:

# update log files (i.e. *ok)
save_ok <TEST_NAME>

# update "*.metrics" for tests that use flow test
save_flow_metrics <TEST_NAME> 

# update "*.metrics_limits" files
save_flow_metrics_limits <TEST_NAME>

Run

openroad [-help] [-version] [-no_init] [-exit] [-gui]
         [-threads count|max] [-log file_name] cmd_file
  -help              show help and exit
  -version           show version and exit
  -no_init           do not read .openroad init file
  -threads count|max use count threads
  -no_splash         do not show the license splash at startup
  -exit              exit after reading cmd_file
  -gui               start in gui mode
  -python            start with python interpreter [limited to db operations]
  -log <file_name>   write a log in <file_name>
  cmd_file           source cmd_file

OpenROAD sources the Tcl command file ~/.openroad unless the command line option -no_init is specified.

OpenROAD then sources the command file cmd_file if it is specified on the command line. Unless the -exit command line flag is specified, it enters an interactive Tcl command interpreter.

A list of the available tools/modules included in the OpenROAD app and their descriptions are available here.

Git Quickstart

OpenROAD uses Git for version control and contributions. Get familiarised with a quickstart tutorial to contribution here.

Understanding Warning and Error Messages

Seeing OpenROAD warnings or errors you do not understand? We have compiled a table of all messages and you may potentially find your answer here.

License

BSD 3-Clause License. See LICENSE file.

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