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Hardware installation (Navico)

Kees Verruijt edited this page Sep 13, 2024 · 11 revisions

The Navico radars are very easy to use with OpenCPN. All you need is a wired Ethernet connection.

You can add as many computers as desired, the system will allow operation from all connected MFDs (plotters) and computers.

RI10/11 when using a 3G or 4G radome

In the 3G and 4G installation packages (except Lowrance 3G USA) the scanner also ships with a small black box -- either a RI10 with NMEA 2000 input or a RI11 with NMEA 0183. It uses the data from the heading sensor on the NMEA network to add this to the radar data.

  • The Navico plotters require heading input to the RI-10/11 for MARPA operation.
  • The plugin uses this heading as the "best" source of heading for radar overlay.

This box also helps isolating the system electrically, and will improve protection of the computer from damage in case of electrical storms (lightning.)

Note that this box is no longer needed with HALO radomes. HALO 3/4/6/8 apparently come with an interface box, but they don't inject heading.

Shared setup with a Navico MFD

If you already have a Navico MFD installed the installation consists of:

  • Installing an Ethernet switch, or a WiFi router with a built in Ethernet switch. You need a wired port for each device -- the radar, the MFD(s) and the computer running OpenCPN.
  • Connect all devices to the switch.
  • Possibly: disconnect yellow wire between MFD and radar, and connect it to separate switch or red wire; see below.

For HALO radars which come with a RJ45 at the end of the radar cable and a RJ45 to Yellow Navico converter cable, you can plug the radar cable into a standard switch directly, and use a standard RJ45 patch cable to connect the converter cable to the switch as well.

If your radar did not come with a RJ45 to Navico radar connector cable, like the 3G or 4G, you can either buy one or make yourself. The cheapest solution is to cut Navico Ethernet cables with two yellow connectors at both ends, and crimp a RJ45 connector onto both halves.

Follow the instructions here to fabricate these: https://merrimac.nl/2010/05/06/navico-yellow-ethernet-cabling/.

So for the case where you have a single MFD connected to a 3G/4G radar scanner:

  • Cut the ethernet cable between MFD and scanner.
  • Crimp on two RJ45 connectors.
  • Insert these into a switch.
  • Connect the computer to the switch as well.

Yellow wire

The yellow wires in the power cable is used for a "power up" signal.

On an MFD this is both an input and an output. When tied to + (12/24V) it will always power up when the + (red) wire has a voltage. When it is not tied to +, it acts as an output and it will have a + like voltage when the MFD is switched on using its power button.

On a radar this is an input only. The radar is only active when the yellow wire carries a voltage.

So, if you want to use the radar with OpenCPN but without the MFD on, disconnect any link between the MFD's yellow wire and the radar's yellow wire, and connect the radar yellow wire either to the red wire (meaning it is on standby whenever its breaker is on) or connect it to a separate switch that then controls radar operation (if you don't have a separate breaker for the radar.)

Installation with only a scanner

3G/4G:

  • Best:
    • Connect the radome to the RI10.
    • Connect the RI10 to 12V power.
    • Cut the supplied Navico ethernet cable in half.
    • Crimp on a RJ45 connector.
    • Insert the RJ45 connector into the computer's Ethernet port or a standard Ethernet switch and the other side into the RI10. Install the scanner as detailed in the Navico installation instructions.
  • Alternate:
    • Insert the RJ45 connector from the radar scanner into a standard Ethernet switch.
    • Connect the black and red wire to power. Note that the negative cable can be smaller than the shield wire, which may also be black.

If you bought a HALO:

  • Insert the RJ45 connector from the radar scanner into a standard Ethernet switch.
  • Connect the black wire to 0V and red and yellow wire to +12V or +24V.

We recommend always using an ethernet switch in this setup to provide further electrical isolation between the scanner and the computer -- this makes your computer safer in case of lightning. If you connect the computer directly to the radar scanner you have a higher chance of lightning ruining your computer.

Network setup

The scanner and the displays communicate using a system called multicast V4. This has the advantage that the data only needs to be sent once, and is received by all displays. Uniquely, it also means that there is no issue with IP addresses, so there is no reliance on DHCP working. Any IPv4 address is acceptable for all Navico radars.

Check that your wired network card gets an IP address. This may be a fixed address, an address obtained from a DHCP server or an automatic IP address (range 169.254/16). On Microsoft Windows and older Linux systems, when there is no fixed address set and no DHCP server on the network, an automatic IP address will be assigned. On MacOS and newer Linux systems (amongst which are Ubuntu 22.04 and newer, Debian 12 (Bookworm) and newer) it may be that no IP address is assigned if you have a network that consists of just the radar and the computer you are running OpenCPN on. In that case, go into the network settings and assign a fixed address. Any will do, as long as it is different from any other IPv4 range. So if your WiFi network is 192.168.1.xxx, use something else like 192.168.2.1 or 10.99.99.1.

Choosing an Ethernet switch

If you are going to use a switch you may as well use a Gigabit switch. The scanner has a 100 Mbit interface, but a Gigabit switch will use slightly less power than a 100 MBit switch. You should probably also use one that has a 12V input which can be powered directly from the 12V house battery (or a DC/DC converter if you have a 24 V house battery bank.)

The author uses a 5 port Netgear GS105 which according to Netgear: Both GS105 and GS108 support the latest Energy E cient Ethernet (IEEE 802.3az) standard, which reduces energy consumption when there is light traffic on an active port or when there is no link or no activity detected. It can further save energy when a short cable (<100m) is used. Energy savings lead directly to cost savings in operation.

Note: make sure you get the metal cased GS105/GS108 that uses 12 V input. There are now also other models with a plastic case that have a 5 V input, which requires an extra DC/DC converter.

WiFi

TLDR: Do not use WiFi, use wired Ethernet. Make sure WiFi is not able to access the radar.

The multicast transmission system used by the scanner means that transmission over WiFi must happen at the lowest rate that any device connected to the WiFi network is capable of. For 802.11b and g this rate is 1 Mbit/s. Since the radar data is ~ 1 Mbit/s as well this means it does not work well at all.

The solution is to either:

  • Modify the base rate to be higher. This reduces the maximum range of your WiFi network for all devices.
  • Get a faster WiFi network, for example 802.11a or 802.1ac (5 GHz). This has a much faster base rate (6 Mbit/s).

Unfortunately, most WiFi routers do not allow you to change the base rate.

If yours is Linux based and uses hostapd you can try the following procedure. Edit the following section in hostapd.conf. The example should disable basic rates 10 and 20 (= 1 and 2 Mbit/s):

# Basic rate set configuration
# List of rates (in 100 kbps) that are included in the basic rate set.
# If this item is not included, usually reasonable default set is used.
#basic_rates=10 20
#basic_rates=10 20 55 110
basic_rates=55 110
#basic_rates=60 120 240

The author has had no success with trying the above as the hostapd program seems to ignore these instructions, and has resorted to using a 5 GHz network instead. Even that gets seriously loaded by broadcast traffic generated by the Navico MFDs and many dropouts were seen. Others have reported that it works for them. YMMV...

For obvious reasons we therefore recommend you use wired Ethernet instead of WiFi. If you use wired, make sure that your WiFi is not also able to reach the radar; in that case the data may still flow via WiFi and be garbled.

If you are using WiFi you will not get any support; we will always ask you to test using wired Ethernet.