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When using the "detect overhang walls" setting bridges that have a support on one side smaller than the wall thickness are not sliced as bridges. Switching "detect overhang walls" off generates bridges almost perfectly. The remining issue is that when one of the legs under the bridge is slimmer than the wall thickness the wall will be printed overhanging instead of making the wall slimmer and anchoring the bridge properly (this is an edge case though).
Description of the bug
When using the "detect overhang walls" setting bridges that have a support on one side smaller than the wall thickness are not sliced as bridges. Switching "detect overhang walls" off generates bridges almost perfectly. The remining issue is that when one of the legs under the bridge is slimmer than the wall thickness the wall will be printed overhanging instead of making the wall slimmer and anchoring the bridge properly (this is an edge case though).
There are a few older bug reports that might be related: #12144, #11633, #11500, #10231, #9988
Project file & How to reproduce
bridges with varying leg thickness.zip
Simply switching "detect overhang walls" on and off will show the behavior.
Checklist of files included above
Version of PrusaSlicer
2.7.1
Operating system
Windows 11
Printer model
RatRig 500 IDEX
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